RapidKnowHow

Economic Value Added (EVA) System: Industrial Gases

🏭 Economic Value Added (EVA) System Case: Industrial Gases 2025–2030

🎯 Goal

To demonstrate how leading industrial gas companies (e.g., Linde, Air Liquide, Messer) can create shareholder value through systematic EVA improvement—linking operational performance → capital efficiency → strategic innovation.


⚙️ 1. EVA SYSTEM FRAMEWORK

LayerKey DriversMeasured ByTypical Value Impact
A. Operating PerformanceGas volumes sold, energy efficiency, delivery reliabilityEBIT margin (%)+2–4% margin improvement
B. Capital ProductivityAsset turnover, working capital, plant utilizationCapital Employed Turnover+0.1–0.3x
C. Cost of Capital ControlFinancial structure, ROCE vs WACCWACC (%)-0.5–1.0% through optimization
D. Strategic Growth InnovationAI-driven service models, circular gases, green hydrogenInnovation ROICE+5–10% EVA over 3 years

💰 2. FORMULA

EVA = NOPAT – (Capital Employed × WACC)

  • NOPAT: Net Operating Profit After Tax
  • Capital Employed: Total Operating Assets – Non-Interest Liabilities
  • WACC: Weighted Average Cost of Capital

Example (typical mid-size provider):

Parameter20252030 Target
NOPAT (€m)320450
Capital Employed (€m)2,8002,900
WACC (%)8.07.0
EVA (€m)96247

🧭 Δ EVA = +€151m (+157%) improvement in 5 years


🔍 3. VALUE TREE: EVA DRIVERS

EVA
│
├── Operating Profit (↑)
│   ├── Volume Growth (↑)
│   ├── Energy Efficiency (↓ cost)
│   └── Smart Pricing (↑ margin)
│
├── Capital Employed (↓)
│   ├── Asset-Light Strategy
│   ├── Working Capital Optimization
│   └── Strategic Outsourcing
│
└── WACC (↓)
    ├── Debt Optimization
    ├── Risk Rating Improvement
    └── Sustainable Financing (Green Bonds)

🚀 4. STRATEGIC MOVES 2025–2030

Strategic MoveDescriptionEVA Impact
AI-driven Gas LogisticsOptimize cylinder routing & refills+€15m/year
On-site O₂-as-a-ServiceAsset-light long-term supply+€20m/year
Green H₂ TransitionCapture new markets with low-carbon gases+€30m/year
Predictive MaintenanceReduce downtime & cost+€10m/year
Customer Value AnalyticsPrice/value optimization by segment+€8m/year

Total EVA gain potential: +€83m/year (≈+3% ROCE)


📊 5. EVA DASHBOARD KPIs (for licensee dashboard)

KPIFormulaTarget 2030Driver
ROCEEBIT / Capital Employed≥15%Profitability
EVA MarginEVA / Sales≥10%Value Creation
Capital TurnoverSales / Capital Employed≥1.2xEfficiency
Innovation EVAEVA from new services / total EVA≥25%Growth
Green EVAEVA from sustainable products≥20%ESG

🔄 6. RAPIDTHRIVE INSIGHT

💡 EVA grows fastest when innovation shifts from plants → platforms.


🧭 7. CALL TO ACTION

Below is the EVA Business Area Model for the Industrial Gas Sector, combining Activity-Based Costing (ABC) with Economic Value Added (EVA) per business area.

🏭 EVA BUSINESS AREA MODEL – INDUSTRIAL GASES 2025–2030

🎯 Purpose

To reveal where real economic value is created or destroyed across Industrial Gas business areas — using Activity-Based Costing (ABC) to allocate operating costs accurately and EVA to measure net value creation after capital charges.


⚙️ 1. THE SYSTEM MODEL

LayerDescriptionOutcome
A. Business Area SegmentationSeparate activities by key value streams (e.g. On-site, Merchant, Cylinder, Specialty Gases, Services)Transparency
B. Activity-Based Costing (ABC)Allocate costs by driver (energy, logistics, service hours, capex tied to use)True cost per area
C. EVA CalculationSubtract capital charge (WACC × capital employed) from NOPAT per areaTrue value created
D. Portfolio SteeringRank business areas by EVA and ROCEStrategic focus on top value creators

🧩 2. INDUSTRIAL GAS BUSINESS AREAS

Business AreaDescriptionCost Structure TypeAsset IntensityTypical ROI Behavior
1. On-Site SupplyLarge volume customers (steel, chemicals); dedicated plantsFixed-cost dominatedHighStable, moderate returns
2. Pipeline NetworksIndustrial clusters with continuous demandInfrastructure-basedHighStable, utility-like
3. Bulk/Merchant SupplyTruck deliveries to medium usersSemi-variableMediumSensitive to volume, pricing
4. Cylinder GasesSmall customers, high logistics/service shareVariable-heavyLow–mediumHigh margins, high cost
5. Specialty & Medical GasesLab, pharma, healthService-drivenLowHigh growth potential
6. Service & SolutionsMaintenance, monitoring, digital servicesPeople/tech basedVery lowHigh incremental EVA potential

📊 3. ACTIVITY-BASED COSTING STRUCTURE

Activity DriverCost PoolTypical ShareExample Allocation
Energy UsageProduction Costs35–45%On-site, pipelines
LogisticsDistribution Costs25–35%Merchant, cylinder
Sales & ServiceSG&A10–15%Cylinder, specialty
MaintenanceOperational Reliability10–15%On-site, pipeline
InnovationR&D + Digital5–10%Service, specialty

💡 ABC reveals that 20–30% of total cost in merchant and cylinder segments comes from inefficient logistics and idle time — a hidden EVA destroyer.


💰 4. ECONOMIC VALUE ADDED PER BUSINESS AREA

Business AreaNOPAT (€m)Capital Employed (€m)WACC (%)Capital Charge (€m)EVA (€m)EVA Margin (%)Comment
On-Site Supply2201,8007.5135855.2Solid, low risk
Pipeline1801,4007.5105755.4Steady utility income
Merchant/Bulk1609008.072889.8Strong performer
Cylinder1105008.5436713.4Profitable but service-heavy
Specialty/Medical703008.0244615.3Fastest-growing
Services & Digital251007.071818.0Highest EVA/Capital
Total7655,0007.7 avg3863797.6 avgBalanced EVA mix

🧭 Key Insight:


📈 5. EVA PORTFOLIO MAP (TEXT VERSION)

X-Axis: Capital Intensity →
Y-Axis: EVA Margin (%) ↑

QuadrantLabelExample BusinessStrategic Role
High Intensity / High EVA“Cash Core”On-site, PipelineMaintain & optimize
Low Intensity / High EVA“Future Growth”Service & DigitalScale rapidly
High Intensity / Low EVA“Value Drain”Some legacy pipeline zonesRestructure or divest
Low Intensity / Low EVA“Test Lab”New niches, start-upsExperiment, validate fast

🧠 6. STRATEGIC TAKEAWAYS

  1. Reallocate Capital: Shift from heavy plants → digital platforms and services.
  2. Reduce Hidden Costs: ABC reveals logistics and idle costs up to 15% EVA loss.
  3. Set EVA Targets by Area:
    • Core Assets: Maintain EVA > €75m
    • Growth Areas: Double EVA in 3 years
  4. Link Incentives to EVA Growth:
    • Managers’ bonus = Δ EVA / Capital Employed

🧭 7. RAPIDTHRIVE INSIGHT

RapidThrive EVA–ABC Model:

🧭 Strategic Focus on Service & Digital 2025–2030

The Strategic Business Case for Board Discussion & Approval


🎯 1. Executive Summary

Between 2025 and 2030, the Industrial Gas Industry faces margin compression in traditional supply segments (on-site, pipeline, merchant).
To maintain growth, improve EVA, and secure long-term competitiveness, the company must pivot strategically toward Service & Digital Solutions — the fastest-growing, highest-EVA business area.


💰 2. Financial Rationale: EVA Uplift

Metric20252030 TargetΔ ChangeSource of Gain
EVA (Group)€379m€520m+€141mService & Digital expansion
Service & Digital Share of EVA5%20%+15ppNew digital revenues
Capital Employed€5.0bn€5.2bn+4%Controlled CAPEX
WACC7.7%7.0%-0.7ppRisk diversification, ESG funding
ROCE15.3%18.0%+2.7ppAsset-light innovation

🧮 Every €100m invested in digital services yields ~€18m EVA vs. €6–8m in traditional assets.


⚙️ 3. Business Model Shift

FromToStrategic Value
Asset-heavy gas plantsAI-enabled platform servicesHigher margin, lower capital risk
Product salesSubscription-based O₂/CO₂/Analytics-as-a-ServiceRecurring revenue streams
Reactive maintenancePredictive digital servicesEfficiency + trust
Industrial supply chainCustomer ecosystem integrationLoyalty + data monetization

🌐 4. Strategic Pillars 2025–2030

PillarInitiativeExpected EVA Impact
1. Digital OperationsDeploy AI-driven logistics, predictive maintenance+€25m/year
2. Customer SolutionsLaunch “Gas-as-a-Service” subscription models+€30m/year
3. Health & Specialty ServicesMedical oxygen monitoring, compliance dashboards+€15m/year
4. Data PlatformsBuild cloud-based customer analytics & billing+€10m/year
5. ESG & Green FinancingAccess green bonds for digital projects+€5m/year
→ Total Potential EVA Gain:+€85m/year (+22% total EVA)

🧩 5. Capability Roadmap

YearKey MilestonesOrganizational Focus
2025–2026Launch 3 pilot projects in Digital ServicesBuild digital core team
2026–2027Standardize Service-as-a-Product platformIntegrate data systems
2027–2028Scale subscription model across DACH & EUCustomer acquisition engine
2028–2029Monetize data insights via analytics servicesEcosystem partnerships
2029–2030Institutionalize AI-Driven OperationsEVA Dashboard automation

🧠 6. Strategic Advantages

  1. High EVA Return: 2–3× higher EVA per invested € than production assets.
  2. Scalable Recurring Income: Subscription and service contracts stabilize cash flow.
  3. Brand Differentiation: Trusted “Digital Oxygen Provider” image.
  4. Sustainability Alignment: Low-carbon, energy-efficient AI systems attract ESG capital.
  5. Talent Magnet: Digital focus attracts young engineers and data scientists.

🚧 7. Risks & Mitigations

RiskDescriptionMitigation
Execution RiskLimited digital skills internallyBuild hybrid AI–OT teams & partnerships
Market AdoptionClients resist service subscriptionPilot programs with value-based pricing
CybersecurityPlatform vulnerabilitiesAI-driven security & ISO certification
Capital DilutionOverinvestment in low-margin techApply EVA hurdle rates per project

🧩 8. Implementation Governance

  • Board Sponsor: CEO / CFO
  • Program Office: EVA Steering Committee
  • Reporting: Quarterly EVA–ABC Dashboard updates
  • KPIs: EVA per € invested, recurring revenue %, service NPS

🏁 9. Decision Request


🔮 10. Expected Legacy Impact

By 2030, Service & Digital will transform the company into a high-EVA, asset-light, knowledge-driven industrial ecosystem.
This shift ensures:

  • Sustainable cash-flow generation
  • Strategic resilience against commodity cycles
  • Strong positioning in the Green and AI Economy
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