RapidKnowHow: INDUSTRIAL GAS Leadership Delivered

RapidKnowHow: Industrial Gas Leadership — Power Guide
Lead with Safety, Reliability, Unit Economics, and Decarbonization. Asset-light growth via Licensing & Partner Ecosystems. Minimal. Action-first. Results-driven.
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1) Model & Priorities

Industrial Gas Leadership = Safety × Uptime × (Unit Economics + Partner Reach + Decarbonization)

  • Safety First — process safety management, leading indicators, disciplined MOC
  • Uptime & Reliability — ASU/PSA availability, telemetry, preventative maintenance
  • Unit Economics — mode-of-supply fit, LTV:CAC, cost-to-serve, energy pass-through
  • Partner Ecosystem — EPCs, OEMs, distributors, integrators, key accounts
  • Decarbonization — power mix, efficiency, logistics, capture/offsets
Tip: Choose the right supply mode (on-site/pipeline/bulk/cylinder) early—this drives margin and reliability.

2) Diagnostic Ladder (score 0–10)

Safety & Compliance

  • 0–2: Reactive; incidents underreported; overdue actions
  • 3–4: Basic PSM; lagging indicators only
  • 5–6: Leading KPIs tracked; MOC in place; audits on time
  • 7–8: Near misses analyzed; bowtie barriers monitored
  • 9–10: Proactive risk mgmt; zero overdue; culture embeds safety

Reliability & OEE

  • 0–2: Frequent unplanned downtime; no telemetry
  • 3–4: Planned PM; limited sensors
  • 5–6: OEE tracked; RCAs closed
  • 7–8: Predictive; spares strategy; remote support
  • 9–10: >98% availability; continuous improvement system

Commercial & Contracts

  • 0–2: Commodity pricing; no take-or-pay
  • 3–4: Basic ToP; weak energy clauses
  • 5–6: Indexed clauses; mode-of-supply fit
  • 7–8: Mix of on-site, bulk, cylinder; portfolio ROCE targets
  • 9–10: Structured pricing; best-fit mode + pass-through excellence

Decarbonization & Cost

  • 0–2: No baseline; diesel-heavy routes
  • 3–4: Baseline set; ad-hoc projects
  • 5–6: Plan for power mix & efficiency
  • 7–8: Logistics optimized; capture pilots
  • 9–10: Portfolio-optimized abatement & reporting

3) 12-Month Roadmap (2026)

Q1 — Stabilize

  • PSM reset: leading KPIs, MOC, overdue = 0
  • Reliability baseline: availability, OEE, MTBF
  • Contract health review: ToP & energy clauses

Q2 — Optimize

  • Predictive maintenance pilots
  • Mode-of-supply re-fit of 3 customers
  • Distribution routes re-optimized

Q3 — Scale

  • Partner tiering (EPC/OEM/distributors)
  • Licensable training + SOP packs
  • Decarb wave: power & logistics

Q4 — Lead

  • >98% availability on critical sites
  • ≥50% partner-sourced growth
  • Portfolio ROCE uplift vs 2025

4) 90-Day Ops + Commercial Sprint

Days 1–30

  • Safety: near-miss capture + MOC discipline
  • Reliability: top 3 bad actors RCA
  • Commercial: ToP & energy clause template

Days 31–60

  • Predictive PM on critical assets
  • Rescope 2 customers’ supply mode
  • Route time cut by 10%

Days 61–90

  • License-ready training pack
  • Partner co-marketing launch
  • Decarb plan v1 signed

5) Operating System (PSM • S&OP • DMS)

  • Daily: safety brief + critical alarms review
  • Weekly: reliability board (A/P/Q, OEE, RCAs)
  • Monthly: S&OP (demand, production, distribution, inventory)
  • Quarterly: portfolio ROCE & decarb review
Make problems visible; fix in-process; document in SOPs; teach & license.

6) Metrics That Matter

  • Availability (%) • OEE (%) • MTBF/MTTR
  • On-time delivery (%) • Product loss (%) • €/ton-km
  • ToP compliance (%) • Indexed price realization (%)
  • Energy intensity (kWh/unit) • CO₂ baseline & abatement (t/y)
  • ROCEEBITDA margin

7) Scripts & Templates

Mode-of-Supply Refit (client email)

Subject: Reliability & Cost Optimization for {{Plant}} Hi {{Name}}, based on your usage (avg {{Nm3/h}}, peak {{Nm3/h}}) and uptime needs, we recommend {{mode}} to improve reliability and reduce €/unit by ~{{x}}%. If you agree, we propose a 30-minute review to validate data and model scenarios. — {{Signature}}

Energy Index Clause (proposal snippet)

Price is indexed to {{index}} with energy share {{e%}} of base price. Adjustment = Base × (1 + EnergyShare × ΔIndex%). Floor/Cap {{-x%}}/{{+y%}}, review quarterly.

8) Interactive Tools

9) Risks & Anti-Patterns

  • Wrong supply mode (margin leakage, poor uptime)
  • Weak energy pass-through (erosion in volatility)
  • Unplanned downtime due to spares/PM gaps
  • Empty backhauls; poor route density
  • Decarb targets without baseline or economics

10) Next Steps & CTA

Now: Run the tools above (mode, contract, OEE, distribution, energy, decarb, safety).

Then: Pick one 30-day booster and set the weekly cadence.

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RapidKnowHow + ChatGPT | Industrial Gas Leadership Delivered
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